Port - Tank Farm

Port - Tank Farm

Adani - Liquid Tank Farm Management

Integrating Multiple Control Systems

The Challenge

Adani ports aimed to establish a large-scale tank farm in Hazira, dedicated to managing liquid cargo. In their quest for a capable partner, they sought expertise in comprehensive electrification and intelligent drive control system implementation.

The challenge was connecting variable frequency drives to motors situated approximately 1200 meters away from the drive panels. Overcoming this challenge required careful planning and execution to ensure seamless and efficient communication between the drives and the motors.

Harmonic mitigation emerged as a significant customer requirement.

The Solution

Velox prides itself on offering exceptional tank farm management services, a distinctive aspect of our comprehensive portfolio. Drawing upon our extensive experience collaborating with diverse vegetable oil refineries, we have acquired the necessary expertise to excel in this field.

A trusted supplier of automation and electrical systems to Adani ports, Velox had the privilege of being the first choice for this project.

Project Handling

  • Siemens Simocode PRO V motor protection relays were chosen for their advanced intelligence and cutting-edge features.
  • To tackle the challenge of harmonics, we chose to deploy ABB's specialized low harmonic variable frequency drives. 
  • Due to the considerable distance of 1200 meters between the motor and drives, Velox took the initiative to procure custom Sine wave filters from a Swiss manufacturer. 
  • Complete electrical motor controls were on Profibus DP
  •  The energy management system was on Modbus RTU.
  • The customer expressed a specific need for harmonic mitigation within the system.

Why Velox Solutions Makes Sense

Velox Automation excels in providing comprehensive electrical, automation, and instrumentation solutions to our esteemed clients.

For the Client

  • In an impressive feat, the electrification of 85 tanks was successfully accomplished within a remarkable timeframe of just three months.
  • Velox's technical expertise and precise component selection ensured a seamless project commissioning.
  • The IEEE 519 standard for Harmonics was easily achieved.
  • The communication between the DCS was swiftly established, ensuring optimal efficiency.
  • Timely execution of the project resulted in early cargo operation and a significant revenue boost for the client.

For the Environment

  • Timely inspections reduce contamination risks, safeguarding the local ecosystem and wildlife.
  • Companies can reduce energy consumption and lower greenhouse gas emissions by optimizing equipment, employing energy-saving practices, and utilizing automation solutions, contributing to climate change mitigation efforts.
  • By complying with environmental regulations, companies minimize pollutant release and uphold environmental stewardship.

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