Packaging - Vertical Form Fill & Seal machine

The Challenge

The customer's primary objective was to acquire a comprehensive automation and servo-based solution for their FFS (Form-Fill-Seal) machine. They sought reliable hardware components and optimized programming to meet their specific requirements.

The Solution

Velox developed the machine's application software, incorporating vital functionalities like electronic camming and adjustable sealbar pressure controlled by a servo motor.

The complex nature of VFF machines necessitates precise motion control of multiple axes, accommodating various permutations and combinations. The software development and design process was focused on ease of machine operation. Over a span of 9 years, their annual machine sales skyrocketed from approximately 20 units to an impressive 300 units, highlighting the significant impact of our technology and expertise on their business growth.

• The integration of Siemens Simotion multi-axis servo controller with Sinamics S120 servo drives and motors created an advanced and highly efficient automation system.
• Reliable Ethernet-based Drive-CLiQ communication link was established for efficient data exchange and control.
• For the user interface, an HMI was employed, providing a user-friendly and intuitive interaction platform
• Simotion programming was developed, ensuring a user-friendly and stable system that delivers a seamless user experience. 
• The customer desired a complete servo-based automation solution for their FFS machine.
• Precise synchronization of the 4-axis servo system was crucial for the machine's successful operation.
• Wastage of less than 0.5% was expected by the system.
• Requirement for reliable hardware components and optimized programming, emphasizing the importance of robust and efficient system design.

Why Velox Solutions Makes Sense

We eagerly anticipate inquiries that encompass motion control applications, as our expertise lies in providing comprehensive solutions in this domain.

• The customer successfully delivered a highly reliable machine with minimal wastage
• With an impressive inherent uptime of 99%, the system demonstrates unparalleled reliability that sets it apart from others
• Due to the near-zero failure rate of the systems, the customer successfully managed their services with a small team, showcasing exceptional efficiency.
• The profitability witnessed a significant and substantial increase
• Selling the machine in the international market opened new horizons for the customer, significantly expanding their business opportunities

• Packaging sustainability plays a pivotal role in mitigating the carbon footprints of organizations worldwide.
• Minimizing wastage significantly reduces the environmental impact, fostering a more sustainable approach.