Speciality Chemicals - Process Control

Speciality Chemicals - Process Control

Process Plant of Speciality Chemicals

AUTOMATION IN CHEMICAL PLANT

The Challenge

In today's world, it is crucial to measure and control all hazardous parameters. Safety, both for the plant and personnel, has become a top priority. Environmental safety and pollution reduction are also mandatory. 

The customer sought a highly reliable and user-friendly DCS solution. To meet these requirements, the customer desires a dependable control system capable of fulfilling all tasks.

The Solution

Velox partners with Siemens to provide the advanced Siemens PCS7 distributed control system, delivering exceptional results. With state-of-the-art technology and the passionate team at Velox, we ensure the perfect solution for our valued customers. The project's outstanding performance has led to the customer's swift establishment of additional plants.

Project Handling
 
  • Siemens PCS7 Redundant controllers with redundant modules were utilized for enhanced reliability.
  • System consisted of two operator stations and one combined engineering and operator station.
  • Web navigator for remote monitoring.
  • Modbus RTU interface for VFDs and other third party devices.
  • OPC connectivity for MIS system.
  • The highly hazardous process plant required the implementation of close loop PID functions with exceptional accuracy to achieve the desired results.
  • Global remote monitoring enabled real-time plant status management.

Why Velox Solutions Makes Sense

Velox Automation specializes in delivering integrated electrical, automation, and instrumentation solutions for our valued clients.

For the Client
 
  • Zero downtime with redundant system implementation ensures uninterrupted plant operations.
  • Seamless operation of tough processes such as Hydrogenation is achieved with utmost accuracy.
  • Desired product quality is achieved through the precise control of process parameters.
  • Customers can conveniently access the plant control system from anywhere in the world through web navigation.
For the Environment
 
  • Sustainable manufacturing practices result in efficient use of raw materials, and recycling and reusing waste streams.
  • Reduced greenhouse gas emissions and lowers energy consumption.
  • Water conservation measures, such as recycling and reusing water, optimizing water usage, and implementing water treatment and purification technologies.
  • Ensuring the safe handling, storage, and disposal of chemicals, prevents environmental contamination.

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